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The Application of CNC Machining Technology in Mechanical Mold Manufacturing
Overview of CNC Machining Technology
CNC machining technology is relatively unfamiliar to the general public, but it is widely used in mechanical mold manufacturing. By leveraging automation and digitization, CNC machining achieves efficient production of mechanical molds, making significant contributions to China’s manufacturing industry.
CNC machine tool technology is the core of CNC machining, characterized by high precision and high efficiency. However, it has limitations in processing fine workpieces. On the other hand, CNC programming technology excels in the machining of fine parts. Combining the two can address each other’s shortcomings, shorten manufacturing cycles, improve production efficiency, enhance corporate economic benefits, advance mechanical mold manufacturing technology, and help China’s manufacturing industry compete in the international market.
Value of CNC Machining
1.Achieving Multi-coordinate Linkage
CNC machining technology is widely used in the manufacturing of mechanical molds, ensuring effective production. It emphasizes multi-coordinate linkage, playing a crucial role in the CNC machining and replication of molds. This significantly improves the processing efficiency of mechanical molds, which is unachievable by traditional manufacturing methods. CNC machining continually improves the production quality of mechanical molds, relying on scientific and technological advancements. By effectively combining modern technology with mold production, it releases more labor while increasing corporate economic benefits.
2.Enhancing Mold Performance
According to the “Mold Industry Development Prospect Forecast and Investment Analysis Report,” there is a high demand for complex precision molds in China. Traditional manufacturing methods cannot meet the production standards for large, complex precision molds, leading to 60% of the mold market being taken by foreign competitors. Traditional methods result in a high scrap rate, wasting resources and increasing manufacturing costs. CNC machining technology effectively reduces the scrap rate, provides reasonable control over the manufacturing process, enhances mold performance, meets international standards, and supports the goal of entering the international market.
3.Promoting Automated Mold Production
The digital development based on the internet brings immeasurable value. Many industries have seized this opportunity for significant growth. The mechanical mold manufacturing industry in China recognizes this and effectively combines CNC machining technology with mold production. This ensures quality while supporting the long-term development and automation of mold production, facilitating orderly manufacturing and ultimately achieving high-quality production.
4.Beneficial for Production
The effective application of CNC machining technology relies on a complete digital technology system, which controls the entire machining process. Compared to traditional production methods, CNC machining improves speed, ensures standardized and safe production processes, reduces labor consumption, mitigates the impact of complex processes on production efficiency, ensures machining quality, and enhances corporate operational benefits.
Applications of CNC Machining Technology in Mechanical Mold Manufacturing
In recent years, China’s overall strength has significantly improved, and CNC machining technology has gained widespread recognition in the mechanical manufacturing industry. This technology not only produces more precise equipment but also enhances production efficiency. Therefore, it is crucial to focus on, innovate, and develop CNC machining technology.
1.CNC Technology in Milling Machines
Compared to traditional milling technology, CNC milling technology offers strong flexibility and operability, making it the most widely used CNC technology in the mechanical mold manufacturing industry. CNC milling technology processes different shapes of mechanical molds and can handle different surfaces of the mold, such as gears and blades. It uses CNC technology for comprehensive analysis and optimization of the milling process, reducing data errors and improving machining quality and efficiency.
2.CNC Lathe Machining Technology
CNC lathe machining technology is highly effective in processing CNC machine parts. CNC machine tools are controlled by computers, where technicians input relevant commands to control the CNC system. This includes starting and stopping the spindle, controlling rotation direction and speed, and achieving high-precision machining, providing the market with high-quality mechanical mold products. Advanced computer technology is used to establish 3D models of work pieces, extract reference data, and plan and control the machining path, improving machining quality and efficiency.
3.EDM (Electrical Discharge Machining)
EDM is a form of CNC machining that uses high-frequency discharge to electrically erode materials, processing mechanical molds. It is mainly used for special processing of conductive materials, offering high value. For example, EDM technology can process mirrors, which require high precision for slots and seams. By using powder mixed processing technology and mirror processing circuits, EDM solves the problems of traditional methods, meets quality standards, and satisfies production needs, enhancing work piece quality.
Conclusion
CNC machining technology is crucial for the development of the mechanical mold manufacturing industry. China should fully support and encourage the advancement of this technology, continuously improving its application in the industry. By realizing the true value of CNC machining technology, it can drive the automation, intelligence, and digitization of mechanical mold manufacturing, enhancing China’s overall strength and competitiveness, and promoting the long-term development of the mechanical manufacturing industry.